Food and beverage manufacturing automation software
Efficient and safe food and beverage production with zenon
Food and beverage manufacturers strive to create high-quality products at an efficient pace while using food-safe and cost-effective practices.
Food and beverage automation with zenon helps you overcome your challenges to improve the yield and quality of your products.
The high level of risk present in the pharmaceutical industry has made many manufacturers hesitant to move away from paper documentation and embrace the total digitalization of the manufacturing plant. As drug patents expire, however, production efficiency becomes increasingly important. At COPA-DATA, we have developed our pharmaceutical manufacturing software zenon to help companies overcome industry challenges and optimize their processes using innovative technology.
Challenges food and beverage manufacturers face
The food and beverage industry must overcome a few challenges in its operations:
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Food and beverage manufacturers are generating more products than ever, making production and supply chains more complex. Food safety management involves consistency across batches and facilities. It ensures product safety and quality, improves your brand's image and creates better visibility for compliance.
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Manufacturers are under constant pressure to be more efficient to minimize costs and product waste. Efficiency comes from understanding your food manufacturing process, which allows you to identify areas of improvement. When you achieve peak efficiency, your products will consistently maintain high quality levels.
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Food manufacturing processes require various energy sources, such as steam, carbon dioxide, electricity, water, fuel and compressed air. By managing your energy consumption, you can identify areas of improvement and make your operations more efficient and profitable.
A comprehensive software platform
Our mission is to make our customers’ lives easier by helping them to automate their industrial facilities and manage data more effectively. Therefore, the zenon Software Platform allows for efficient processes in the food and beverage production, from small breweries to global players. zenon ensures efficiency, transparency and supports continuous improvement processes to help you making the best, making the finest products possible.
Our Solutions
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zenon Building Automation
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Managing production lines
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Visualize, operate and control processes (HMI)
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Automated Brewing Control with zenon
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Plant Information Management with zenon
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Energy data management with zenon
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Quality management
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Easy supervision and management of utilities
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Brewery Automation with zenon
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Our food and beverage solutions at a glance
Get to know zenon
zenon is a software platform that makes the engineering and automated operation of manufacturing equipment incredibly easy. The software platform can help you reach and sustain your operational goals in the food and beverage industry.
zenon Software Platform capabilities for food and beverage automation
The zenon Software Platform is a food and beverage manufacturing automation software that helps you continuously improve all areas of your plant and control your operations. As a result, you can increase your profitability, standard compliance and customer satisfaction. This platform supports the entire production team, from machine operators to management.
These specific capabilities of the zenon Software Platform will help food and beverage manufacturers reach their production goals:
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This level of control over machinery allows your operators to use machines more safely and efficiently while gaining information quickly.
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The zenon Software Platform can connect to various equipment types without losing data. The food manufacturing software will perform tracking and tracing while complying with the ISO 22000 industry standard.
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Oversee processing, packaging, utilities, water treatment and building automation areas of your plant. As a result, you'll gain complete control over your operations, improve your process quality and have the information necessary to react to emerging situations quickly.
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Find out more
Control each batch to ensure consistent quality, error-free operation, and flexible and efficient production.
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The zenon Software Platform has ISO 50001-compliant reporting tools for identifying improvement areas to reduce downtime and optimize consumption.
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Use the zenon Software Platform to oversee your production lines to manage consumption. Get a top-down analysis of your operations through real-time KPIs to increase efficiency.
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With the zenon Software Platform, beverage manufacturers can use interoperability for plant integration and performance. Send data and instructions from HMI to ERP and vice versa.
How zenon helps food and beverage manufacturers
The zenon food manufacturing software platform is flexible and scalable to improve operations in the food and beverage industry. This food and beverage software will assist in these areas:
- Plant information management: Gain an overview of your plant to standardize data, increase efficiency and improve production.
- Effective line management: The zenon Software Platform will integrate the equipment and devices on your production line so you can control processes in real time.
- Process Automation: zenon helps you with a wide range of powerful features to enable flexibility, consistency and efficiency in your batch processes.
- Improved quality management: You can use the zenon Software Platform to control production and ensure product quality in each batch to avoid failures.
- Better utilities monitoring: The zenon Software Platform increases the availability and performance capabilities of your utilities through monitors and controls.
- Energy data management: Connect data sources to zenon, and the platform will analyze information to identify savings opportunities.
- Building automation: Connect your building's systems to the zenon Software Platform for operational oversight.
How we’ve helped food and beverage manufacturers
Many food and beverage manufacturers have used zenon, our food manufacturing software platform, with success. A big German brewery use zenon automation capabilities to keep its machinery operational. The zenon Software Platform has backward compatibility with older applications, affording machines delayed obsolescence for a longer service life. zenon also supports herbal liqueur production with a modern integrated overall solution. It enables the entire filling and packaging system to be monitored centrally and evaluate the Overall Equipment Effectiveness (OEE) at one glance.
When it comes to food, zenon ensures quality and taste. A manufacturer of high quality frozen food processes spinach and other vegetables from the raw goods phase through to the packaged product within three hours, ensuring consistent high quality and limited vitamin loss. A stable basis for production processes is ensured by zenon. We support a meat product company that decided to integrate zenon into their newly constructed facility. With zenon, they can control their production process and data exchange, simplify quality assurance processes and employ a high level of automation.
Learn more about food manufacturing software
Food and beverage software such as zenon helps you manage your facility's efficiency and costs to create quality food products with every batch on every line. COPA-DATA has more than 30 years of experience working with food and beverage companies. We are continuously improving the zenon Software Platform to maintain the necessary logic and algorithms.
Contact COPA-DATA online with your questions about food and beverage automation solutions.
The high level of risk present in the pharmaceutical industry has made many manufacturers hesitant to move away from paper documentation and embrace the total digitalization of the manufacturing plant. As drug patents expire, however, production efficiency becomes increasingly important. At COPA-DATA, we have developed our pharmaceutical manufacturing software zenon to help companies overcome industry challenges and optimize their processes using innovative technology.
Success Stories
See how zenon’s unique usability and flexibility are being applied in a variety of different solutions worldwide. Learn how globally respected multi-national organizations optimize their efficiency and make automation an easy and enjoyable experience for all their operators and managers alike. See how versatile zenon truly is.
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Food & Beverage, OEMs, USA Aneko optimizes HMIs on its process line machinery (USA)
Read moreStandardizing on zenon achieves faster, more efficient engineering. For more than 33 years, Aneko has delivered high-technology machinery and excellent service for two key industries: dairy products and beverages. Its customers include Coca-Cola, PepsiCo, Femsa, CBC, Arcor, and Grupo LALA, among others.
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Sustainability, Food & Beverage, Renewable Energy, Process Control, Austria White Panther: Succulent prawns from the Austrian Alps (Austria)
Read moreWhite Panther uses zenon to precisely control the living conditions in its breeding tanks. The resulting mountain prawns are a delicacy that is as healthy as it is delectable.
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Sustainability, Food & Beverage, Slovenia Incom Leone achieves cost savings with zenon (Slovenia)
Read moreIncom Leone is one of Slovenia’s largest food exporters. As one of the country’s fastest growing companies, it produces 130 tonnes of ice cream daily. ...
Our Customers
Consistency for machines in packaging lines. zenon template for PackML HMI.
Food & Beverage Insights
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How digital technology can transform food and beverage manufacturing plants
Read moreThe food & beverage industry is undergoing a digital transformation. Learn how manufacturers can use digital technology to transform their plants and processes.
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Prolong life-cycles for optimized costs and increased security
Read morezenon projects can be reused even when the hardware or operating system of a machine is changed. This makes the HMI solution more durable and sustainable.
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OMAC PackML: Implement Benefits from the Standard with zenon
Read moreBe flexible in the marketplace, network production equipment, and use communication interfaces with zenon and OMAC PackML.
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Flexible automation solutions with independent software
Read moreIntegrate diverse equipment, reduce the risk of production downtime and manage a cost-effective solution. A perfect task for zenon.
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Optimize overall equipment effectiveness (OEE) with zenon
Read moreIt can be a challenge to achieve OEE. You can profit from industry know-how provided by zenon.
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The importance of standardization in the dynamic F&B industry
Read moreHow can a regulated environment provide the flexibility necessary to repeatedly launch new products on the market, whilst pushing the limits of plant performance?
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Batch Production in the brewing process with Batch Control
Read moreThe master brewers bring along a great deal of expertise and instinct when it comes to transforming all the ingredients into a unique product.
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Brewing beer creatively with zenon
Read moreAutomation can help everyone in F&B production and system integration to be more successful, with more satisfaction and less stress.
Information material
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zenon14_Highlights_2024_FnB_EN.pdf / 912.0 KBGet file now
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zenon for Food and Beverage
FnB_zenon_BR_EN_spreads.pdf / 8.7 MBBrochure
Blog & Magazine
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Emilian Axinia HMI excellence for Original Equipment ManufacturersMore
We’ve experienced a great deal of change in recent years. At a global level, the COVID-19 pandemic brought numerous challenges. Supply chains were disturbed and reaching customers suddenly became …
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Thomas Feßl How OEE monitoring enables real-time analysis of production processesMore
Measuring, analyzing, and enhancing overall equipment effectiveness (OEE) of an operation can yield significant benefits for manufacturers. OEE expresses productivity as a percentage. For …
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Christoph Dorigatti How energy data management supports sustainabilityMore
According to the Deloitte 2023 CxO Sustainability Report, 75 per cent of organizations have increased their sustainability investment over the past year. Nealy one in six companies have taken actions …
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IU Magazine. Issue 42.
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